My DIY install w/ Built in Mini USB

Ironman

New Member
Hi guys here are some pics of my install,

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I have a few things/tips to say.

1.This is my first soldering project ever.(and VERY proud if it, if I say so myself)

2.Yes it is possible to use a Radioshack iron for this.( I used 25 watts)

3.I used .015 leaded solder

4.Flux is your BEST friend in soldering (Make sure to wipe of the residue)

5. Having a super clean tip is VERY important

6.Yes I know my wire routing sucks.

7. It took me almost 6 hours to do everything.(Having a fractured wrist didn't help either.)

8.Installing the DUO buttons on the "bottom" of the controller is much easier than mounting it on the "back".
Since if you mount it on the "back" you might have clearance issues with the board, if you drill it in the wrong spot (I did)

9. If you are not patient (and new to soldering), DO NOT attempt this.

10.The $120 install charge for the duo controller, would be COMPLETELY worth it.

11.The mini usb connector is from Sparkfun, Keep in mind DO NOT buy the one with the breakout board (Ckearance issues),
instead purchase just the "connector"

12. Use 5min JB weld to attach the duo buttons to the controller.

13. Use a Dremel, or a Harbor Freight equivalent to "mill" out the mini usb port.

14. Apply LOTS of JB weld to the MINI USB connector, it will have to endure alot of stress when you plug and unplug.

15. When you scratch the traces with an Excato knife, use a Multimeter (on the the continuity setting) to see if you scratched "Deep" enough"


I will post pics of the finished and assembled controller later.
 

odingalt

Well-Known Member
Staff member
Hell yeah! I love to see our DIY modders in action. Thanks for the ongoing project pics.
 

Ironman

New Member
Here are some Pics of the assembled pics


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1. Since I didn't desolder the some of the points on the mic jack, the Mini Usb was having clearance issues with closing the controller.
So I had to "Squeeze" everything together.

2. I didn't pull the electrical tape, since I am scared that it will uncover some of the soldered points, and cause a short circuit.

3. I got to lazy to be a perfectionist on the Jb weld.

4. I did mess up drilling the duo holes on the "back", so I moved it up to the "bottom"
 

Blackburn

New Member
Looks pretty good. Im glad to see people using my internal USB concept, and even putting it in the same place :mrgreen:
 

Ironman

New Member
Lol...

Hope you don't mind.( I don't any take credit for the USB idea)

Using a 3.5mm jack would be too much of a PITA to program, since you have to find a "rarer" cable,

But with the mini b usb, everybody has that cable, so If I go over a friends house I can just use his cable.

You and I both know that the location of the usb, is probably the only place that the jack will fit comfortably :D
 

Fredrow

Active Member
Yes but probably used



Nope.... Your wrong again son..... I found like 5 new ones yesterday doing a search on eBay..... Plus they come still in the package with that little action figure......
 
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