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Are u positive your template is the same thickness as your controller? If u have some calipers I'd test both out to make sure they are the same. As for your tacs by looking at your pics you have a 6*6*7 and a 6*6*5 or possibly 6*6*4 tac. So if your ether to big or to short a 6*6*6 tac should be...

6*6*5mm 4 pin tac switch (Everyone just bends off the other two pins on the tac switches). U can get a lot of 100 Tact's for 2$. Most sales are from China but u can always go on eBay and find a u.s. based seller. U will pay a little more. "To be clear" the size of the tac switches u want should...

Here's a link to my latest project. http://www.acidmods.com/forum/index.php/topic,43649.msg325498/topicseen.html#new Got to love the origional xbox.